Delivery of new household appliances often ends at the doorstep of the apartment, when the movers leave the unit, and then you are left alone with a bulky box and a massive case. The most common installation problem is the need to remove the shipping pad, which reliably protects the compressor and the lower part of the housing during transport. The foam can be secured with tape, clamped in a niche, or simply sit tightly in the grooves, and lifting the refrigerator manually to remove it seems like an impossible task for one person.
However, there is a proven algorithm of actions that allows lift safely equipment to the required angle without the risk of damaging the floor or breaking your back. In this article, we will examine in detail the physical principles of the lever, the necessary tools, and a step-by-step technique that will allow you to cope with the task yourself. The main thing is to take your time and strictly follow the instructions to avoid displacement of the compressorwhich is a critical factor for the longevity of the refrigerator.
Before taking active steps, you need to prepare the workspace and evaluate the design of your model. For different brands, such as LG, Bosch or Indesit, the methods of attaching transport elements may differ. In some places it is simply an insert into a groove, and in others it is a complex system with screw fasteners or plastic clips. Understanding the structure of the lower part of the unit will help you choose the right tactics and save time.
Preparation of the workplace and risk assessment
The first step should always be a thorough preparation of the surface on which the refrigerator stands. The foam often protrudes beyond the dimensions of the housing, and when you try to tilt the unit, it can cling to uneven floors or baseboards. Clear space around equipment by removing carpets, shoes, and objects that could become an obstacle or cause injury. The floor must be dry and clean to ensure maximum adhesion of the sole of the shoe to the surface.
Be sure to inspect the back wall and bottom of the refrigerator for the presence of shipping bolts. These elements are intended to secure the compressor during transport and must be removed before turning on the appliance. If the foam blocks access to them, removing it becomes a priority. In some models, access to the bolts is possible only after removing the decorative panel, which can also be attached to the foam base.
It is important to consider the weight unit. Modern two-chamber models can weigh from 60 to 90 kilograms, and the distribution of weight in them is uneven. The main burden falls on the upper part, where the compressor-condensing unit and motor are located. When tilting, the center of gravity shifts and holding the technique becomes more difficult. Therefore, before starting work, make sure that you are in good physical shape and soberly assess your strength.
⚠️ Attention: Never tilt a refrigerator that is running or has just been turned off more than 40 degrees. Oil from the compressor can get into the cooling circuit, which will lead to clogging of the capillary tube and expensive repairs.
Necessary tools and auxiliaries
To successfully complete the task, you will need a minimum set of tools that can be found in every home. Having the right equipment makes up for the lack of a second person. The basic principle here is the use of leverage, which allows a significant weight to be lifted with little effort. Do not attempt to use thin objects for this, as they may break and cause injury.
You will need the following tools:
- 🔧 A pry bar or a strong flat-head screwdriver - to carefully pry up the edges of the foam and loosen the latches.
- 📏 A long ruler or wooden slats - used as a lever to lifting the corner of the refrigerator.
- 🧤 Construction gloves —the foam crumbles, and its small particles can cause skin irritation, and the sharp edges of the plastic can injure your hands.
- ✂️ Clerical knife or scissors —required if packing tape or tape tightly wraps the lower part of the body.
If you do not have a special mounting shovel, you can use the handle of a shovel or a strong wooden handle. The main thing is that the object is smooth, without splinters, and can withstand the stress of breaking. It is better to wrap metal tools in a soft cloth so as not to accidentally scratch the bottom of the refrigerator or door when sliding.
☑️ Ready to work
Technique for safely tilting the refrigerator
The most crucial moment is creating a gap between the floor and the bottom of the unit. The standard height of shipping foam is from 5 to 10 cm, so there is no need to lift the equipment high. However, even a small angle creates significant tension in the back muscles if done incorrectly. The key to success is working with your legs, not your spine.
Stand to the side of the refrigerator, with your legs spread wide for stability. Wrap your arms around the body, pressing it towards you, or rest your shoulder against the side wall, if the design allows. As you exhale, straightening your legs, smoothly lift one side of the unit. At this moment, with your second hand or with the help of an assistant (if he does appear), place a wooden block or book under the raised corner to fix the position.
If you act alone, use the lever method. Place a flat object (rail) under the bottom edge of the refrigerator on one side. By pressing on the free end of the rail, you will lift the corner of the case. Immediately place a stop under the resulting gap. Repeat the procedure on the other side if you need to access the central part of the bottom. Do not try to hold the refrigerator with one hand while you are pulling out the foam with the other - this is dangerous.
There is a common misconception that you need to tilt strictly forward or backward. In fact, to remove the foam, it is most convenient to tilt the unit sideways, resting it on the bottom edge of the door (after securing the door itself with tape) or on a special reinforced part of the body. Make sure that the support point is reliable and will not damage the insulation or decorative covering.
Algorithm for removing foam and fastenings
Once the refrigerator is securely fixed in a raised position, you can begin to remove the packaging material. Often the foam consists of two parts: a central base for the compressor and side inserts. You should start with those parts that are least pinched. Gently pull the edge of the foam, being careful not to spill it.
If the material is tight, use a flathead screwdriver to slightly loosen it in the grooves. Movements should be progressive, without jerking. In some models, the foam is attached to a plastic tray, which in turn is screwed to the bottom. Carefully inspect the perimeter: if you see screw heads or plastic plugs, they must be removed first.
Procedure for removal:
- 🧐 Inspection - determine whether there are additional fasteners, tape or adhesive tapes connecting the foam to the body.
- ✂️ Cutting ties — if the foam is taped to the legs or radiator grille, carefully cut the tapes with a knife, trying not to touch the tubes.
- 👐 Rocking —grab the protruding parts of the foam with both hands and lightly move left and right to ease the friction.
- 🏃 Removal —with a sharp but controlled movement, pull the material towards you, while simultaneously controlling the stability of the refrigerator.
⚠️ Attention: Be extremely careful with the copper tubes and aluminum radiator at the back. They are very soft and are easily damaged by a sharp edge of the foam or careless movement of the tool.
Sometimes manufacturers use foam with cutouts for transportation bolts. In this case, the bolts are first unscrewed, and only then the base is removed. Be sure to save the bolts: they may be needed when transporting the refrigerator again, for example, when moving. The loss of these elements may lead to damage to the compressor suspension during future transportation.
Specifics of working with different types of structures
The design of the bottom of the refrigerator can vary significantly depending on the brand and year of manufacture. Older models often had a simple wooden or foam bottom that simply sat in the niche. Modern units have more complex protection systems, including plastic trays, soundproofing mats and decorative plinths.
Below is a table that helps identify the type of fastening depending on the visible signs:
| Type of construction | Signs | Extraction method | Risks |
|---|---|---|---|
| Classic foam | White foam material, visible around the perimeter | Hand pulling after tilting | Crumbling of material, dust |
| Plastic tray | Black or gray plastic, there are holes for bolts | Unscrewing 4 bolts, removing the tray | Thread breakage, loss bolts |
| Combined version | Foam inside a plastic frame | Removing the frame, then removing the foam | Fragility of plastic at low temperatures |
| Integrated plinth | Decorative panel in the color of the body | Removing the panel (latches), access to the insides | Damage to the paintwork |
Particular attention should be paid to models with the system No Frost. They often contain a fan and additional sensors under the bottom, which can be covered with a foam cover. Do not apply excessive force if you feel resistance - you may be touching wiring or plastic duct clamps. In such cases, it is better to use a flashlight and visually assess the situation.
What to do if the foam has crumbled?
If the foam begins to crumble when removed, do not panic. Carefully collect large pieces and remove small crumbs with a vacuum cleaner. It is important to remove all particles from behind the radiator grille, as they can clog the ventilation and interfere with heat transfer. To clean hard-to-reach places, use a long brush or compressed air.
Cleaning and final installation of the unit
After successfully removing the shipping packaging, it is necessary to restore order. Chip foam is an excellent dielectric, but it is also highly flammable and can cause the compressor to overheat if it clogs the vents. Thoroughly vacuum the space under the refrigerator and wipe the bottom with a damp cloth, removing any remaining glue or adhesive tape.