Correct operation of the refrigeration unit equipment directly depends on the accuracy of temperature sensor adjustment. Many owners of household appliances are faced with a situation where food begins to freeze or, conversely, quickly deteriorates due to incorrect operation of the compressor shutdown system. It is thermostat response temperature that is the key parameter that determines the microclimate inside the chambers.
Understanding the principles of operation of this unit allows you not only to save energy, but also to significantly extend the service life of the compressor. In this article we will analyze in detail the factory standards for various refrigerants, methods of self-testing and the subtleties of relay settings.
Errors in the settings can lead to cyclic switching on and off of the unit, which has a destructive effect on the electrician. Let's figure out what are the reference values for modern and old models of refrigerators.
Principle of operation and types of thermostats
A thermostat, or thermostat, is an electromechanical or electronic device that controls the operation of the compressor. Its main task is to open the electrical circuit when a given temperature is reached and close it when the evaporator is heated above a certain threshold. Mechanical models use a a bellows tubefilled with a heat-sensitive gas or liquid, which contracts or expands, acting on the contacts.
Electronic analogs operate on the basis of thermistors, whose resistance varies depending on the temperature of the medium. Such systems, often found in brands LG or Samsung, are highly accurate, but require special equipment for diagnostics. Mechanical thermostats, such as There-133 or K-59, are more repairable and understandable for the home craftsman.
It is important to understand that operation does not occur at one point, but in a certain range. There is a compressor cut-out temperature (lower limit) and a start temperature (upper limit). The difference between these values is called differential or hysteresis. It is this parameter that determines how often the motor-compressor will start.
⚠️ Attention: When replacing the thermostat with an analogue from another manufacturer, the operation differential may differ from the factory one. This will lead to a change in the duration of the refrigerator's operating cycles and may require additional adjustment with the adjustment screw.
Incorrect operation of the sensor is often disguised as other malfunctions. For example, if the refrigerator “does not keep cold,” the problem may not be a freon leak at all, but sticking thermostat contacts.
How to distinguish a mechanical thermostat from an electronic one?
A mechanical thermostat usually has an adjustment knob inside the chamber or on the body, from which there is a capillary tube. An electronic sensor is a small element with wires, often hidden inside a plastic casing, and the temperature is controlled through the display on the refrigerator door.
Standard temperature values for different chambers
Standard values at which the thermostat should operate depend on the type of chamber and the climate class of the refrigerator. For the main compartment (plus chamber), the norm is to turn off the compressor when it reaches +2...+4°C Celsius. Switching on usually occurs when heated to +5...+7°C.
In the freezer the situation is different. Here, a sensor (often remote or built into the evaporator) responds to the temperature of the evaporator, which is significantly lower than the air temperature. Switching off occurs at -20...-24°C, and switching on occurs when it warms up to -15...-18°C. These values are critical for maintaining the structure of frozen products.
There is a special “Super Freeze” function, in which the thermostat ignores standard shutdown thresholds or shifts them to a lower temperature zone. In this mode, the compressor can operate continuously for up to 24-48 hours until the user turns off the function manually or automatically using a timer.
Below is a table with approximate factory settings for the most common types of thermostats:
| Thermostat type | Switch-off temperature (°C) | Switch-on temperature (°C) | Application |
|---|---|---|---|
| Tam-133 (Mechanical) | -12...-14 (evaporator) | -20...-22 (evaporator) | Single-chamber refrigerators |
| K-59 (Mechanical) | +3...+5 (air) | +10...+12 (air) | Two-chamber refrigerators |
| Danfoss (Electronic) | -18 (air/evaporator) | -12 (air/evaporator) | Freezers NoFrost |
| Tam-145 (Mechanical) | -24...-26 | -18...-20 | Deep-freeze freezers |
It is worth noting that actual values may vary depending on the quality of the refrigerant and the condition of the bellows. Old gas-filled tubes may lose their seal over time or change gas characteristics, which shifts the trigger points.
Symptoms of improper operation of the thermostat
It is possible to determine that the thermostat operates at the wrong temperature by indirect signs long before a complete breakdown. The most obvious symptom is a “crying” evaporator or, conversely, its complete icing. If the compressor turns off too early, the chamber will be warm and the food will begin to sour.
The opposite situation, when the refrigerator does not turn off at all, also indicates a problem. The thermostat may “stick” in the “on” position due to oxidation of the contacts or loss of sensitivity of the bellows. In this case, the temperature in the chamber will drop below zero, and the products in the main compartment will freeze.
- 🧊 Frequent switching on: The compressor operates in short cycles (2-3 minutes), which indicates too small a differential or high sensitivity of the sensor.
- 🔥 Long downtime: The refrigerator has been turned off for several hours, the temperature inside rises, the compressor does not start - the sensor “does not feel” the heating.
- ❄️ Ice on the back wall: If the ice crust grows even with the minimum setting of the regulator knob, it means that the minimum shutdown temperature is too low.
Sometimes the problem lies not in the thermostat itself, but in the place where it is installed. If the capillary tube is not pressed well against the evaporator or is misaligned, it will read the wrong temperature. In such cases, operation occurs with a long delay.
Electronic thermostats may display an error on the display, but often they simply stop sending a signal to the compressor. In models with the system NoFrost a faulty defrost sensor can also block the operation of the main compressor, simulating a breakdown of the thermostat.
Diagnostics and checking the thermostat with a multimeter
Before buying a new part, you need to make sure it is faulty. The most reliable way is to test the contacts using a multimeter. To do this, you will need to remove the thermostat after turning off the power to the refrigerator. In mechanical models, it is usually located under a plastic cover inside the chamber or in the control unit.
The verification process begins with a visual inspection. If soot or carbon deposits are visible on the contacts, you can try to clean them, but this is a temporary measure. Pay special attention to the condition of the capillary tube: there should be no dents, cracks or signs of corrosion on it.
To take measurements, switch the multimeter to resistance measurement mode (Ohm). The probes are connected to the thermostat terminals. At room temperature the contacts should be closed (resistance close to zero). If the multimeter shows one (open), then the circuit is broken.
Sequence of actions when checking:1. Disconnect the refrigerator from the network.
2. Remove the thermostat.
3. Place the sensitive tube in a container of water and ice (temperature about 0°C).
4. After 2-3 minutes, call your contacts.
5. If the thermostat is working properly, the circuit should break (resistance will appear).
If the contacts do not open when the tube is cooled to 0°C and below, the thermostat is faulty and requires replacement. It is important to check the passage to the housing: the resistance between any contact and the metal body of the device must be infinite.
⚠️ Attention: Never check a thermostat under 220V voltage without the appropriate skills. This is life-threatening and can lead to a short circuit in the refrigerator control board.
Adjustment and replacement: step-by-step instructions
If the diagnostics showed a malfunction or a clear discrepancy in temperature conditions, the thermostat must be replaced. In some mechanical models, adjustment is possible with a screw located on the relay body. Turning the screw clockwise usually increases the response temperature (the refrigerator will turn off earlier), and turning it counterclockwise lowers it.
However, the factory seal on the adjustment screw often prohibits touching it. It is better to replace the entire assembly. First, remove the temperature control knob and protective cover. Disconnect the capillary tube from the evaporator, remembering the place of its attachment and the route of laying.
- 🔧 Dismantling: Unscrew the fastening nuts and carefully remove the old thermostat, being careful not to damage the insulation of the wires and the tube.
- 🔌 Connection: The new thermostat is connected in the same sequence. It is important to securely fix the terminals to avoid sparking.
- 🧊 Fixing the tube: The capillary tube of the new sensor must be secured in the same place where the old one was, using standard clamps or aluminum tape.
After installation, turn on the refrigerator and let it work for 1-2 hours. Check the temperature in the chamber using an external thermometer. If the indicators do not correspond to the norm, you can make (fine adjustments) with the adjusting screw, if the design of the new thermostat allows it.
☑️ Check after replacing the thermostat
The influence of external factors on the actuation point
The thermostat response temperature is not an absolute value. It is influenced by many external factors that must be taken into account when diagnosing. First of all, this is the ambient temperature. If the refrigerator is in the kitchen, where +30°C, the compressor will have to work longer to reach the shutdown point, and the thermostat may work later than the calculated time due to heat losses.
The loading density of the chambers also plays a role. An empty refrigerator cools down faster, but also heats up faster when the door is opened. A full load stabilizes the temperature, acting as a thermal battery. In this case, the compressor operating cycles become longer, but less frequent, which has a beneficial effect on the service life of the equipment.
The condition of the door seals is another critical factor. The intake of warm air causes the thermostat to “think” that the chamber has become warmer, and it turns on the compressor more often. As a result, the actual temperature inside may be lower than normal, but due to constant switching on, the illusion of unstable operation is created.
It is also worth considering the type of refrigerant. In refrigerators using R600a (isobutane), the pressure in the system is lower, and thermostats may have slightly different calibration points compared to systems using R134a. Using an unsuitable thermostat analogue can lead to incorrect operation of the entire system.
Is it possible to use a thermostat from another refrigerator?
You can use an analogue only if its markings are completely identical or it is indicated by the manufacturer as a compatible replacement. Different thermostats have different capillary tube lengths, operating temperature ranges, and switching points. Installing an unsuitable part will lead to incorrect temperature conditions.
Why does the refrigerator turn on immediately after turning off?
This phenomenon is called “clocking” of the compressor. Causes: thermostat differential too small, faulty start relay, low mains voltage or insufficient refrigerant. If the thermostat is working, the problem is most likely in the cooling system.
How often should you change the thermostat?
The service life of a mechanical thermostat is on average 7-10 years. Electronic sensors may last longer, but are more sensitive to power surges. Planned replacement is not required, only in the event of a malfunction.